Task 1. Describe the Operations Required to Repair Damaged Vehicles And Components. - OD16530007
Body and Frame Construction - OD16530008
Body Construction.
Figure 2. Floor Pan Assembly - OD16530010
Frame Construction. - OD16530011
Frame Construction cont.
Figure 4. Frame (Cargo, Shop Van, Tanker).
Metal Body Trim and Hardware - OD16530014
Figure 5. Cross-Section of Windshield Weatherstripping and Molding
Handles. - OD16530016
Figure 6. Types of Body And Fender Hammers.
Dollys.
Drip Molding Pliers
Cowl Bracket
File Bolder and Blade. - OD16530021
Metal Body Equipment - OD16530022
Figure 9. Hydraulic Body Jack And Attachments. - OD16530023
Electric Disk Sander
Sanding Disks. - OD16530025
Figure 10. Correct And Incorrect Methods Of Using The Electric Sander.
Comparative Measurement. - OD16530027
Figure 12. Diagonals Of Cubes Are Always Of Equal Lenght. - OD16530028
Body and Fender Repair Techniques
Roughing and Aligning
Figure 13. Using Hammer And Dolly
Figure 14. Simple Damage.
Figure 15. Removing Simple Damage Correctly. - OD16530033
Figure 16. Removing Simple Damage Incorrectly. - OD16530034
Figure 17. Tram.
Figure 18. X-Checking Frame Alignment With Tram.
Figure 19. X - Checking Door Opening Alignment With A Tram.
Figure 21. Checking Instrument Panel Alignment. - OD16530038
Figure 22. Checking Center - Section Alignment
Figure 24. Portable Hydraulic Jack
Hammer Finishing
Figure 25. Holding Dolly Correctly When Hammering Directly. - OD16530042
Indirect Hammering
Spring Hammering. - OD16530044
Pick Hammering.
Metal Shrinking.
Hot Shrinking. - OD16530047
Figure 30. Upsetting a Stretched Area for Shrinking.
Certain rules should be observed at all times during shrinking Operations
Cold Shrinking. - OD16530050
Figure 32. Body File.
Conclusion - OD16530052
Conclusion cont. - OD16530053
Practical Exercise 1 - OD16530054
Practical Exercise 1 cont. - OD16530055
Practical Exercise 1 cont. - OD16530056
Practical Exercise 1 cont
Lesson 1. Practical Exercise - Answers - OD16530058
Lesson 1. Practical Exercise - Answers - Continued - OD16530059
Lesson 1. Practical Exercise - Answers - Continued - OD16530060
Lesson 2. Operations Required for Glass, Radiator, and Fuel Tank Repair
Glass- Composition and Characteristics
Types of Glass. - OD16530063
Removal of Vehicle Glass. - OD16530064
Glass Cutting
Glass Cutting.- Continued
Plastic Cutting.
Glass Grinding and finishing
Installing Glass. - OD16530069
Figure 33. Exploded View of 1.4 Winshield
Safety Precautions
Conclusion - OD16530072
Describe the Operations Required for Proper Radiator Repair
Figure 34. Stamped Metal Radiator
Water Tanks.
Figure 35. Radiator Construction
Radiator Cleaning. - OD16530077
Pressure Flushing - OD16530078
Testing Radiator for Leaks
Visual Inspection. - OD16530080
Locating Leaks
Figure 36. Test Tool for Tubular Cores.
Radiator Disassembly
Filler Neck.
Radiator Assembly. - OD16530085
Radiator Assembly. - Continued - OD16530086
Repairing Radiator Leaks
Blocking of Tubes
Straihteninga Bent Radiator
Repair Procedures for End tanks - OD16530090
Repair Procedures for Cores. - OD16530091
Conclusion - OD16530092
Task. Describe the Operations Required for Proper fuel Tank Repair
Figure 37. Typical Fuel Tank Construction
Figure 28. Cutaway View of Fuel Tank
Fuel Tank Fittings
Figure 39. Pressure-Type Fuel Tank Filler Cap
Fiberglass Fuel Tanks.
Cleaning - OD16530099
Safety Rules
Safety Rules cont.
Practical Exercise 2
First Requirement - OD16530103
Third Requirement - OD16530104
Lesson 2. Practical Exercise- Answers - OD16530105
Lesson 2. Practical Exercise- Answers - Continued
References - OD16530108
Metal Body Repair
Body and Frame Construction - OD16530008
Body Construction.
Figure 2. Floor Pan Assembly - OD16530010
Frame Construction. - OD16530011
Frame Construction cont.
Figure 4. Frame (Cargo, Shop Van, Tanker).
Metal Body Trim and Hardware - OD16530014
Figure 5. Cross-Section of Windshield Weatherstripping and Molding
Handles. - OD16530016
Figure 6. Types of Body And Fender Hammers.
Dollys.
Drip Molding Pliers
Cowl Bracket
File Bolder and Blade. - OD16530021
Metal Body Equipment - OD16530022
Figure 9. Hydraulic Body Jack And Attachments. - OD16530023
Electric Disk Sander
Sanding Disks. - OD16530025
Figure 10. Correct And Incorrect Methods Of Using The Electric Sander.
Comparative Measurement. - OD16530027
Figure 12. Diagonals Of Cubes Are Always Of Equal Lenght. - OD16530028
Body and Fender Repair Techniques
Roughing and Aligning
Figure 13. Using Hammer And Dolly
Figure 14. Simple Damage.
Figure 15. Removing Simple Damage Correctly. - OD16530033
Figure 16. Removing Simple Damage Incorrectly. - OD16530034
Figure 17. Tram.
Figure 18. X-Checking Frame Alignment With Tram.
Figure 19. X - Checking Door Opening Alignment With A Tram.
Figure 21. Checking Instrument Panel Alignment. - OD16530038
Figure 22. Checking Center - Section Alignment
Figure 24. Portable Hydraulic Jack
Hammer Finishing
Figure 25. Holding Dolly Correctly When Hammering Directly. - OD16530042
Indirect Hammering
Spring Hammering. - OD16530044
Pick Hammering.
Metal Shrinking.
Hot Shrinking. - OD16530047
Figure 30. Upsetting a Stretched Area for Shrinking.
Certain rules should be observed at all times during shrinking Operations
Cold Shrinking. - OD16530050
Figure 32. Body File.
Conclusion - OD16530052
Conclusion cont. - OD16530053
Practical Exercise 1 - OD16530054
Practical Exercise 1 cont. - OD16530055
Practical Exercise 1 cont. - OD16530056
Practical Exercise 1 cont
Lesson 1. Practical Exercise - Answers - OD16530058
Lesson 1. Practical Exercise - Answers - Continued - OD16530059
Lesson 1. Practical Exercise - Answers - Continued - OD16530060
Lesson 2. Operations Required for Glass, Radiator, and Fuel Tank Repair
Glass- Composition and Characteristics
Types of Glass. - OD16530063
Removal of Vehicle Glass. - OD16530064
Glass Cutting
Glass Cutting.- Continued
Plastic Cutting.
Glass Grinding and finishing
Installing Glass. - OD16530069
Figure 33. Exploded View of 1.4 Winshield
Safety Precautions
Conclusion - OD16530072
Describe the Operations Required for Proper Radiator Repair
Figure 34. Stamped Metal Radiator
Water Tanks.
Figure 35. Radiator Construction
Radiator Cleaning. - OD16530077
Pressure Flushing - OD16530078
Testing Radiator for Leaks
Visual Inspection. - OD16530080
Locating Leaks
Figure 36. Test Tool for Tubular Cores.
Radiator Disassembly
Filler Neck.
Radiator Assembly. - OD16530085
Radiator Assembly. - Continued - OD16530086
Repairing Radiator Leaks
Blocking of Tubes
Straihteninga Bent Radiator
Repair Procedures for End tanks - OD16530090
Repair Procedures for Cores. - OD16530091
Conclusion - OD16530092
Task. Describe the Operations Required for Proper fuel Tank Repair
Figure 37. Typical Fuel Tank Construction
Figure 28. Cutaway View of Fuel Tank
Fuel Tank Fittings
Figure 39. Pressure-Type Fuel Tank Filler Cap
Fiberglass Fuel Tanks.
Cleaning - OD16530099
Safety Rules
Safety Rules cont.
Practical Exercise 2
First Requirement - OD16530103
Third Requirement - OD16530104
Lesson 2. Practical Exercise- Answers - OD16530105
Lesson 2. Practical Exercise- Answers - Continued
References - OD16530108
Metal Body Repair
