Lesson 2/Learning Event 2
Learning Event 2:
DESCRIBE   THE   INSPECTION   AND   TROUBLESHOOTING   PROCEDURES   FOR   POWER   STEERING
SYSTEMS
TROUBLESHOOTING
Hydraulic pumps, cylinders, motors, and valves are precision units.   Smooth
operation depends on frequent inspections and proper servicing of hydraulic
systems.   They must be kept clean, and the oil and filters must be changed
as recommended in the technical manuals.
Improper operation can generally be traced to one of the following causes:
Liquid of the wrong kind or of the wrong viscosity.
Not enough liquid in the system.
Air in the hydraulic units or lines.
Damaged or worn parts.
Oil leaks, internal or external.
Dirt,   water,   sludge,   rust,   metal   cuttings,   or   other   foreign   matter
in the system.
Units and control linkage improperly adjusted.
Operator error.
Troubleshooters   should   use   procedures   that   will   lead   them   directly   to   the
cause   of   troubles.     Eliminate   as   much   guesswork   as   possible.     One   set   of
procedures is called STOP, described as follows:
S
system   is  supposed  to  do.    This  is  probably  the  most  vital  part
of troubleshooting.
Test,   using   all   equipment   and   means   available.     You   must   know
T
exactly   what   conditions   exist   in   the   system   and   how   it   reacts
before you can make accurate decisions.
Organize the knowledge gained from the circuitdiagram study and
O
hydraulic system tests; then determine the cause of the trouble.
Perform repairs, taking time to do the job well.
P
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