Safety Rules

(3) The live steam and the exhaust-and-air methods are used mainly for

terneplate tanks, but they can also be used on fuel compartments.

The

water-filled method is another means of cleaning fuel tanks. After locating

a leak, fill the tank completely with clear water and replace the fuel cap.

Then turn the tank until the leak is in the topmost position and repair with

a soldering iron only.

For fiberglass and cell-type tanks, a plain water

flush is the best method of cleaning.

(4) Patching. Before patching a damaged tank, first remove it from the

vehicle and remove all vapors. The area to be patched must be cleaned and

tinned at least two inches beyond the crack in all directions. When cutting

a patch, use galvanized metal large enough to extend beyond the crack at

least 1 inch in all directions. Round all corners and tin the metal on the

side that is to make contact with the tank. Place the patch on the tank and

sweat solder together. The last step is to test with five psi air pressure.

(5) Safety Rules.

Safety rules for fuel tank repair should be strictly

enforced.

(a) Do not depend on your eyes or nose to decide if it is safe to put

an open flame on a fuel tank; steam it first.

A very small amount of

residual gasoline or other explosive liquid can cause a serious explosion.

(b) Never use oxygen to ventilate a fuel tank.

(c) Never place a lighted torch or flame of any kind in the fuel tank

opening to test for vapors after it has been cleaned.

(d) Always use compressed air to clean the exhaust fumes from a fuel

tank when the exhaust method has been used to remove fuel vapors.

(e) Never use an oxyacetylene torch to remove tops of 55 gallon

drums. Always use a hammer and cold chisel. All types of 55 gallon drums

should be cleaned before removing the tops.

Vapors of some liquids will

explode upon the first spark. Since cold chisels are made of steel, a spark

could very easily be struck.

With priority on safety, only drums which

contain known non-toxic substances should be used.

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