Metal Body Repair
Task 1. Describe the Operations Required to Repair Damaged Vehicles and Components. - od165370007
Body and Frame Construction - od165370008
Figure 1. Major Sedan Body Components
Figure 2. Floor Pan Assembly - od165370010
Frame Construction. - od165370011
Frame Construction. - Continued
Figure 4. Frame (Cargo, Shop Van Tanker).
Metal Body Trim and Hardware - od165370014
Figure 5. Cross-Section of Winshield Weatherstripping and Molding.
Handles. - od165370016
Metal Body Tools
Dollys
Drip Molding Pliers
Body Spoons.
File Bolder and Blade. - od165370021
Metal Body Equipment - od165370022
Figure 9. Hydraulic Body Jack and Attachments. - od165370023
Electric Disk Sander.
Sanding Disks. - od165370025
Measurement Principles
Comparative Measurement. - od165370027
Figure 12. Diagonals of Cubes Are Always of Equal Lenght. - od165370028
Body and Fender Repair Tecniques
Roughing and Aligning.
Figure 13. Using Hammer And Dolly.
Figure 14. Simple Damage
Figure 15. Removing Simple Damage Correctly. - od165370033
Figure 16. Removing Simple Damage Incorrectly. - od165370034
Figure 17. Tram.
Figure 18. X-Checking Frame Alignment With a Tram.
Figure 19. X-Checking Door Opening Alignment with a Tram.
Figure 21. Checking Instrument Panel Alignment. - od165370038
Figure 22. Checking Center-Section Alignment
Figure 24. Portable Hydraulic Jack.
Hammer Finishing.
Figure 25. Holding Dolly Correctly When Hammering Directly. - od165370042
Indirect Hammering.
Spring Hammering. - od165370044
Figure 28. Spring Hammering Using a Spoon
Figure 29. Examples of Pick Hammering.
Hot Shrinking. - od165370047
Figure 30. Upsetting a Streched Area for Shrinking.
Certain Rules Should be Observed at All Times During Shrinking Operations
Cold Shrinking. - od165370050
Figure 32. Body File.
Conclusion - od165370052
Conclusion Cont. - od165370053
Practical Exercise 1 - od165370054
Practical Exercise 1 cont.
Practical Exercise 1. Cont. - od165370056
Practical Exercise 1. cont. - od165370057
Lesson 1. Practical Exercise- Answers - od165370058
Lesson 1. Practical Exercise-Answers cont. - od165370059
Lesson 1. Practical Exercise -Answers cont.
Lesson 2. Operations Required For Glass, Radiator. and Fuel Tank Repair
Glass - Composition and Characteristics
Types of Glass. - od165370063
Removal of Vehicle Glass. - od165370064
Glass Cutting.
Glass Cutting cont.
Plastic Cutting
Glass Grinding and Finishing.
Installing Glass. - od165370069
Figure 33. Exploded View of 1/4 ton Winsheild.
Safety Precautions. - od165370071
Conclusion - od165370072
lLesson 2. Operations Required for Glass, Radiator, and Fuel Tank Repair
Figure 34. Stamped Metal Radiator.
Radiator Fittings
Honeycomb Core.
Radiator Cleaning. - od165370077
Pressure Flushing - od165370078
Testing Radiator for Leaks
Air rest
Locating Leaks.
Water Test.
Radiator Disassembly
Filler Neck
Radiator Assembly. - od165370085
Radiator Assembly. - Continued - od165370086
Repairing Radiator Leaks.
Blocking of Tubes
Repair of Aluminum Radiators.
Repair Procedures for End Tanks - od165370090
Repair Procedures for Cores. - od165370091
Conclusion - od165370092
Task 3. Describe the Operations Required for Proper fuel Tank Repair
Figure 37. Typical Fuel Tank Construction.
Figure 38. Cutaway View of fuel Tank.
Fuel Tank Fittings.
Figure 39. Pressure -Type Fuel Tank Filler Cap.
Fiberglass Fuel Tanks
Cleaning - od165370099
Safety Rules
Safety Rules - Continued
Practical Exercise 2 - od165370102
Third Requirement - od165370103
Third Requirement - Continued
Lesson 2. Practical Exercise-Answers
Lesson 2. Practical Exercise - Answers cont. - od165370106
References - od165370107
References - od165370108
Task 1. Describe the Operations Required to Repair Damaged Vehicles and Components. - od165370007
Body and Frame Construction - od165370008
Figure 1. Major Sedan Body Components
Figure 2. Floor Pan Assembly - od165370010
Frame Construction. - od165370011
Frame Construction. - Continued
Figure 4. Frame (Cargo, Shop Van Tanker).
Metal Body Trim and Hardware - od165370014
Figure 5. Cross-Section of Winshield Weatherstripping and Molding.
Handles. - od165370016
Metal Body Tools
Dollys
Drip Molding Pliers
Body Spoons.
File Bolder and Blade. - od165370021
Metal Body Equipment - od165370022
Figure 9. Hydraulic Body Jack and Attachments. - od165370023
Electric Disk Sander.
Sanding Disks. - od165370025
Measurement Principles
Comparative Measurement. - od165370027
Figure 12. Diagonals of Cubes Are Always of Equal Lenght. - od165370028
Body and Fender Repair Tecniques
Roughing and Aligning.
Figure 13. Using Hammer And Dolly.
Figure 14. Simple Damage
Figure 15. Removing Simple Damage Correctly. - od165370033
Figure 16. Removing Simple Damage Incorrectly. - od165370034
Figure 17. Tram.
Figure 18. X-Checking Frame Alignment With a Tram.
Figure 19. X-Checking Door Opening Alignment with a Tram.
Figure 21. Checking Instrument Panel Alignment. - od165370038
Figure 22. Checking Center-Section Alignment
Figure 24. Portable Hydraulic Jack.
Hammer Finishing.
Figure 25. Holding Dolly Correctly When Hammering Directly. - od165370042
Indirect Hammering.
Spring Hammering. - od165370044
Figure 28. Spring Hammering Using a Spoon
Figure 29. Examples of Pick Hammering.
Hot Shrinking. - od165370047
Figure 30. Upsetting a Streched Area for Shrinking.
Certain Rules Should be Observed at All Times During Shrinking Operations
Cold Shrinking. - od165370050
Figure 32. Body File.
Conclusion - od165370052
Conclusion Cont. - od165370053
Practical Exercise 1 - od165370054
Practical Exercise 1 cont.
Practical Exercise 1. Cont. - od165370056
Practical Exercise 1. cont. - od165370057
Lesson 1. Practical Exercise- Answers - od165370058
Lesson 1. Practical Exercise-Answers cont. - od165370059
Lesson 1. Practical Exercise -Answers cont.
Lesson 2. Operations Required For Glass, Radiator. and Fuel Tank Repair
Glass - Composition and Characteristics
Types of Glass. - od165370063
Removal of Vehicle Glass. - od165370064
Glass Cutting.
Glass Cutting cont.
Plastic Cutting
Glass Grinding and Finishing.
Installing Glass. - od165370069
Figure 33. Exploded View of 1/4 ton Winsheild.
Safety Precautions. - od165370071
Conclusion - od165370072
lLesson 2. Operations Required for Glass, Radiator, and Fuel Tank Repair
Figure 34. Stamped Metal Radiator.
Radiator Fittings
Honeycomb Core.
Radiator Cleaning. - od165370077
Pressure Flushing - od165370078
Testing Radiator for Leaks
Air rest
Locating Leaks.
Water Test.
Radiator Disassembly
Filler Neck
Radiator Assembly. - od165370085
Radiator Assembly. - Continued - od165370086
Repairing Radiator Leaks.
Blocking of Tubes
Repair of Aluminum Radiators.
Repair Procedures for End Tanks - od165370090
Repair Procedures for Cores. - od165370091
Conclusion - od165370092
Task 3. Describe the Operations Required for Proper fuel Tank Repair
Figure 37. Typical Fuel Tank Construction.
Figure 38. Cutaway View of fuel Tank.
Fuel Tank Fittings.
Figure 39. Pressure -Type Fuel Tank Filler Cap.
Fiberglass Fuel Tanks
Cleaning - od165370099
Safety Rules
Safety Rules - Continued
Practical Exercise 2 - od165370102
Third Requirement - od165370103
Third Requirement - Continued
Lesson 2. Practical Exercise-Answers
Lesson 2. Practical Exercise - Answers cont. - od165370106
References - od165370107
References - od165370108
