Lesson 1. Maintenance of Forklifts
Figure 1. Rough- Terrain , 6000 Pound Forklift Truck.
Models
Operation Procedures for the Forklift
Fugure 2. Engine Stating Controls
Figure 3: Driving Controls-6000 LB Forklift
Driving Is the Surf
Figure 4. Control Settings For Driving In the Surf.
Driving is the Surf - Continued
Driving in Sand or Snow
Picking Up a Load on Improved Surfaces
Picking Up a Load On Unimproved Surfaces.
Depositing the Load
Hydraulic System
Figure 6. Main Hydraulic Pump.
Figure 7. Engine Driven Hydraulic Pump.
Priming the Hydraulic Pumps.
Hydraulic Cylinders.
Hydraulic Tilt Cylinder.
Maintenance
Hydraulic Lift Cylinders.
Hydraulic Oscillating Cylinder.
Figure 9. Hydraulic Oscillating Cylinder Check Valve.
Hydraulic Side Shaft Cylinder.
Hydraulic Extension Cylinder
Figure 10. Contamination Indicator
Hydraulic Hose Repair
Figure 11. Hydraulic Hose Repair.
Construction - Od16600034
Claeaning; Inspection and Repair
Staright Hydraulic Brake System Bleeding Procedure.
Hydraulic Brake Accumulator.
Figure 12. Hydraulic Brake Accumulator Cylinder.
Cleaning and Inspection.
Charging the Accumulator
Figure 13. Slack Adjusters
Steering Gear Assembly.
Steering Gear Assembly. - Continued
Safety Features
Conclusion - Od16600045
Introduction - Od16600046
Figure 14. Major Components
Electrical System. - Od16600048
Figure 15. Brake System
Steering Cylinders.
Figure 17. Back up Alarm
Mast Assembly.
Figure 19. Mast Assembly
Instrument Panel Gauges and Indicators.
Engine Oil Pressure Indicator Light
Starting The Engine.
Figure 21. Removal Of Shipping Lock Pin
Figure 23. Controls And Switches
Figure 24. Quick Start Aid
Starting the Forklift Truck.
Figure 25. Vehicle Lights Switch
Stopping the Forklift Truck.
Figure 26. Adjustment Of the Forks
Tilting the Load.
Safety Practices
Exhaust Fumes Can Be Deadly
Maintenance Problems
Troubleshooting the Malfunction
Troubleshooting the Malfunction:
Troubleshooting the Malfunction - Continued
Figure 27. Fuel Injection Pump Terminal
Practical Exercise I
Practical Exercise I cont.
Lesson I. Practical Exercise- Answers
References - Od16600076
Maintenance of Forklifts
Figure 1. Rough- Terrain , 6000 Pound Forklift Truck.
Models
Operation Procedures for the Forklift
Fugure 2. Engine Stating Controls
Figure 3: Driving Controls-6000 LB Forklift
Driving Is the Surf
Figure 4. Control Settings For Driving In the Surf.
Driving is the Surf - Continued
Driving in Sand or Snow
Picking Up a Load on Improved Surfaces
Picking Up a Load On Unimproved Surfaces.
Depositing the Load
Hydraulic System
Figure 6. Main Hydraulic Pump.
Figure 7. Engine Driven Hydraulic Pump.
Priming the Hydraulic Pumps.
Hydraulic Cylinders.
Hydraulic Tilt Cylinder.
Maintenance
Hydraulic Lift Cylinders.
Hydraulic Oscillating Cylinder.
Figure 9. Hydraulic Oscillating Cylinder Check Valve.
Hydraulic Side Shaft Cylinder.
Hydraulic Extension Cylinder
Figure 10. Contamination Indicator
Hydraulic Hose Repair
Figure 11. Hydraulic Hose Repair.
Construction - Od16600034
Claeaning; Inspection and Repair
Staright Hydraulic Brake System Bleeding Procedure.
Hydraulic Brake Accumulator.
Figure 12. Hydraulic Brake Accumulator Cylinder.
Cleaning and Inspection.
Charging the Accumulator
Figure 13. Slack Adjusters
Steering Gear Assembly.
Steering Gear Assembly. - Continued
Safety Features
Conclusion - Od16600045
Introduction - Od16600046
Figure 14. Major Components
Electrical System. - Od16600048
Figure 15. Brake System
Steering Cylinders.
Figure 17. Back up Alarm
Mast Assembly.
Figure 19. Mast Assembly
Instrument Panel Gauges and Indicators.
Engine Oil Pressure Indicator Light
Starting The Engine.
Figure 21. Removal Of Shipping Lock Pin
Figure 23. Controls And Switches
Figure 24. Quick Start Aid
Starting the Forklift Truck.
Figure 25. Vehicle Lights Switch
Stopping the Forklift Truck.
Figure 26. Adjustment Of the Forks
Tilting the Load.
Safety Practices
Exhaust Fumes Can Be Deadly
Maintenance Problems
Troubleshooting the Malfunction
Troubleshooting the Malfunction:
Troubleshooting the Malfunction - Continued
Figure 27. Fuel Injection Pump Terminal
Practical Exercise I
Practical Exercise I cont.
Lesson I. Practical Exercise- Answers
References - Od16600076
Maintenance of Forklifts
