Lesson 1/Learning Event 1
Comparison to Drum Brakes
Both the disk and brake drum assemblies used on modern vehicles are
welldesigned systems. Each system exhibits certain inherent
advantages and disadvantages. The most important points of interest
are discussed below. One major factor that must be discussed in
automotive brakes, as well as all other brake systems, is the
system's ability to dissipate heat. As discussed previously, the
byproduct of friction is heat. Because most brake systems use this
concept to develop braking force, it is highly desirable for brake
systems to dissipate heat as rapidly and efficiently as possible.
The disk brake assembly, because of its open design, has the ability
to dissipate heat faster than the brake drum. This feature makes the
disk brake assembly less prone to brake fade due to a buildup of
excess heat. The disk assembly also may have additional heat
transfer qualities due to the use of a ventilated rotor. This type
of rotor has builtin air passages between friction surfaces to aid
in cooling.
While the brake drum assembly requires an initial shoetodrum
clearance adjustment and periodic checks, the disk brake assembly is
selfadjusting and maintains proper adjustment at all times. The
disk assembly automatically compensates for lining wear by allowing
the piston in the caliper to move outward, thereby taking up excess
clearance between pads and rotor.
The disk system is fairly simplistic in comparison to the drum
system. Due to this design and its lack of moving parts and springs,
the disk assembly is less likely to malfunction. Overhauling the
disk brake assembly is faster because of its simplistic design. It
also is safer due to the fact that the disk brake assembly is open
and asbestos dust from linings is less apt to be caught in the brake
assembly. Like brake drums, rotors may be machined if excessive
scoring is present. Rotors also are stamped with a minimum thickness
dimension which should not be exceeded. The drum brake assembly
requires that the drum be removed for lining inspection, while some
disk pads have a builtin lining wear indicator that produces an
audible highpitch squeal when linings are worn excessively. This
harsh squeal is a result of the linings wearing to a point, allowing
a metal indicator to rub against the rotor as the wheel turns.
Because of its small frictional area and lack of selfenergizing and
servo effect, the disk brake assembly requires the use of an
auxiliary power booster to develop enough hydraulic pressure for
satisfactory braking.
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