Lesson 2/Learning Event 1
AIR-OVER-HYDRAULIC CYLINDER
The airoverhydraulic cylinder assembly of a trailer consists of a
is like any typical hydraulic brake master cylinder and is used to
force fluid under pressure to the wheel cylinders in the wheel
brakes. The brake air chamber changes air pressure into mechanical
motion to operate the master cylinder. On tandemaxle trailers an
airoverhydraulic cylinder may be used on each axle.
The brake air chamber contains a diaphragm secured between the outer
edges of the body and cover. The diaphragm is airtight and divides
the chamber into pressure and nonpressure sides. The pressure side
of the chamber has a threaded opening for connecting the brake apply
air line. The nonpressure side is vented to the outside air. A
compression spring in the nonpressure side holds a pushrod against
the diaphragm, and returns both the diaphragm and pushrod to the
pressure side of the chamber. One end of the pushrod extends from
the nonpressure side of the chamber.
The master cylinder is mounted on the brake air chamber so that the
pushrod aligns with the master cylinder piston. When compressed air
enters the pressure side of the brake chamber, the diaphragm moves
toward the nonpressure side. This extends the pushrod, moving the
master cylinder piston, and forcing brake fluid to the wheel
cylinders to apply the brakes. When the compressed air in the
chamber is released, the compression spring returns the pushrod and
diaphragm to the pressure side of the chamber allowing the brakes to
release.
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